ICIA SmartCharge – 2 kW Intelligent EV Battery Charger
High-Efficiency, Multi-Voltage Industrial-Grade Charger (48 V / 60 V / 72 V DC)
Product Overview
The ICIA SmartCharge is a compact and reliable AC-to-DC electric-vehicle battery charger designed for industrial EVs, e-bikes, e-rickshaws, and light electric vehicles.
It converts universal AC mains (90 – 260 V AC) into a stable, regulated DC output (48 V / 60 V / 72 V) with power ratings up to 2 kW.
Built using an advanced high-frequency SMPS topology, SmartCharge offers high efficiency, precise voltage regulation, and intelligent protection.
The charger’s rugged construction and customizable output design make it ideal for OEM integration, fleet charging, and standalone EV charging applications.
Key Features
- Configurable Output: Available in 48 V / 60 V / 72 V DC or other voltages customized to client battery chemistry and specifications.
- High Efficiency: > 92 % typical at full load with active power-factor correction.
- Smart Charging Control: Constant-Current / Constant-Voltage (CC-CV) algorithm ensures safe and complete charging for Li-ion, LiFePO₄, or Lead-acid batteries.
- Universal AC Input: 90 – 260 V AC, 50 / 60 Hz input range for global use.
- Advanced Protection:
- Over-voltage, over-current, short-circuit, and reverse-polarity protection
- Thermal shutdown and automatic recovery
- Digital Communication (Optional): UART / CAN / RS485 interface for real-time voltage, current, and fault monitoring.
- Status Indication: LED or LCD display for power, charging, and fault conditions.
- Industrial Design: Aluminum enclosure with natural or fan-assisted cooling for 24×7 operation.
- Wide Operating Range: Reliable from –10 °C to +70 °C for field and factory environments.
- Custom Firmware: Charging curve, cutoff, and protection thresholds can be tuned per battery chemistry and OEM requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Name | ICIA SmartCharge |
| Input Voltage Range | 90 – 260 V AC, 50 / 60 Hz |
| Input Current | ≤ 10 A @ 230 V AC full load |
| Output Voltage Range | Configurable – 48 V / 60 V / 72 V DC or as per client requirement |
| Output Power | Up to 2 kW (max) |
| Output Current | Up to 30 A (depending on voltage configuration) |
| Charging Algorithm | CC – CV (smart regulated) |
| Efficiency | ≥ 92 % (typical) |
| Power Factor | ≥ 0.95 |
| Ripple & Noise | < 1 % of rated output |
| Protection Features | Over-voltage / Over-current / Short-circuit / Reverse polarity / Thermal |
| Cooling | Natural convection / Fan-cooled (model-dependent) |
| Display / Indicators | LED or LCD for power, charge, and fault status |
| Communication (Optional) | UART / RS485 / CAN |
| Operating Temperature | –10 °C to +70 °C |
| Storage Temperature | –40 °C to +85 °C |
| Enclosure | Aluminum alloy, IP54 industrial grade |
| Dimensions | 160 mm × 110 mm × 60 mm (typical) |
| Mounting | Wall / Chassis mount |
| Compliance | CE / ROHS / IEC 60335 / IEC 60950 (Design Compliance) |
Ordering Information
| Model | Description |
|---|---|
| SmartCharge-2kW | Standard 2 kW EV charger — output voltage, current, and battery profile customized as per client requirement and battery chemistry. Communication and protection options available on request. |
Applications
- E-bike, E-scooter, and E-rickshaw charging.
- Industrial and warehouse vehicle charging.
- OEM EV power systems and battery packs.
- Charging stations and fleet depots.
- Laboratory battery testing and endurance systems.
- Solar + AC hybrid EV charger solutions.