ICIA SmartDrive – High-Performance PMSM / BLDC Motor Controller
Scalable Industrial Motor Control Platform (Up to 10 kW, Custom Voltage & Current Ratings)
Product Overview
The ICIA SmartDrive is a high-efficiency, fully configurable motor controller designed for Permanent Magnet Synchronous Motors (PMSM) and Brushless DC (BLDC) motors.
Built on a robust DSP- and MCU-based vector-control architecture, it delivers precise torque, speed, and position control across a wide power range — from small industrial machines to large-scale electric vehicles.
With power ratings up to 10 kW and customizable voltage options (24 V – 120 V DC or higher), SmartDrive supports a wide range of industrial automation, EV traction, robotics, and process-control applications.
It features Field-Oriented Control (FOC), current feedback, and fault-tolerant protection, ensuring efficient and reliable performance even in harsh industrial conditions.
Key Features
- Universal Motor Support: Compatible with PMSM, BLDC, and AC Permanent-Magnet motors.
- Power Range: Configurable from 500 W to 10 kW based on application and client specification.
- Voltage Flexibility: Available in 24 V / 36 V / 48 V / 60 V / 72 V / 96 V DC and other ranges as required.
- Advanced Control Algorithm: Field-Oriented Control (FOC) with torque, speed, and position loops.
- Sensor Options: Supports Hall-sensor, encoder, or sensor-less control modes.
- Efficiency: Peak efficiency > 95 % with MOSFET / IGBT / SiC power stage options.
- Protection Features:
- Over-current, over-temperature, over-voltage, and under-voltage protection
- Motor short and stall protection
- Reverse-polarity protection
- Smart Communication: CAN / UART / RS485 / Bluetooth / Wi-Fi (customizable) for monitoring and configuration.
- Regenerative Braking (Optional): Energy recovery support for EV and industrial applications.
- Diagnostics & Tuning: Real-time monitoring, parameter tuning, and firmware upgrade via PC or mobile interface.
- Industrial Design: Rugged aluminum housing with integrated heat sink for continuous 24 × 7 operation.
- Custom Firmware: Adjustable motor maps, speed limits, and torque curves per customer requirement.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Name | ICIA SmartDrive |
| Motor Type Supported | PMSM / BLDC / PMAC |
| Input Voltage Range | 24 V – 120 V DC (customizable) |
| Output Power Range | Up to 10 kW (max) |
| Control Method | FOC / Sinusoidal / Trapezoidal PWM |
| Feedback Options | Hall Sensor / Encoder / Sensor-less |
| Max Current | Up to 250 A (depending on model) |
| Efficiency | ≥ 95 % (typical) |
| Switching Devices | MOSFET / IGBT / SiC (according to power level) |
| PWM Frequency | Up to 20 kHz |
| Communication Interfaces | CAN / UART / RS485 / Bluetooth / Wi-Fi (optional) |
| Protection Features | OVP / OCP / OTP / UVP / Reverse Polarity / Stall |
| Cooling | Air-cooled / Fan / Liquid (optional) |
| Operating Temperature | –10 °C to +70 °C |
| Storage Temperature | –40 °C to +85 °C |
| Enclosure | Aluminum / IP54 (optional IP65) |
| Dimensions | As per power rating (customizable) |
| Firmware Update | OTA / Serial / USB |
| Compliance | CE / ROHS / IEC 61800 (Design Compliance) |
Ordering Information
| Model | Description |
|---|---|
| SmartDrive-10kW | Universal PMSM / BLDC motor controller (up to 10 kW). Voltage, current rating, and control profile customized as per client requirement and motor specifications. |
Applications
- Electric two-wheelers, three-wheelers, and industrial EVs
- Conveyor and automation systems
- CNC and robotic motion control
- Pump and fan controllers
- Material-handling vehicles (AGV, forklift)
- Energy storage and renewable motor drives