Universal Real-Time Inspection and Defect Detection Platform
Product Overview
The ICIA SmartVision is a next-generation AI-powered vision and measurement system designed for real-time length measurement, surface inspection, and defect detection across multiple industries — including textile, electronic assembly, paper, plastic, rubber, metal, and packaging.
It combines high-speed imaging, edge AI analytics, and multi-sensor integration to deliver precise measurement and automatic defect classification.
Engineered for Industry 4.0 environments, it enables continuous monitoring, quality assurance, and data-driven production optimization across diverse manufacturing sectors.
Note: The system supports NVIDIA Jetson Nano hardware for advanced software image processing and AI-based analysis. Depending on industrial application and client requirements, customized AI vision models and processing pipelines can be deployed for optimal accuracy and performance.
Key Features
- Universal Material Measurement: Accurate continuous-length or sheet-length measurement using encoder or optical sensors, suitable for fabric, film, PCB, paper, or metal rolls.
- AI-Based Defect Detection: Deep-learning vision models trained to identify holes, scratches, wrinkles, solder defects, contamination, stains, or surface deviations.
- High-Speed Vision Engine: Industrial camera (up to 60 fps) with adaptive LED / IR lighting for different surface textures and reflectivity.
- Edge Intelligence: On-device AI inference (ESP32 / STM32 H7 / Jetson Nano option) for real-time classification and analytics without continuous cloud dependency.
- Multi-Sensor Integration: Supports encoder, ultrasonic, temperature, and vibration sensors for synchronized measurement and predictive analysis.
- Communication Interfaces: RS232 / UART / Ethernet / Wi-Fi / BLE for connection to industrial PCs, PLCs, or cloud servers.
- Display & HMI Options:
- Standard – 2×16 LCD for process status and diagnostics
- Optional – 3.5″ Color TFT Touch Display for visual monitoring and operator interaction
- Data Logging & Transmission: Local buffer or cloud-based data upload via MQTT / HTTP / TCP-IP for MES / ERP integration.
- Defect Logging: Automated storage of defect type, timestamp, and position for full production traceability.
- OTA Firmware Update: Seamless over-the-air updates through Wi-Fi.
- Rugged Industrial Design: IP54-rated ABS / metal enclosure suitable for harsh production environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Processor / Controller | Dual-core ESP32 / STM32 H7 / NVIDIA Jetson Nano (optional AI processor) |
| Imaging Unit | Industrial CMOS camera, 1–5 MP, up to 60 fps |
| Lighting | Adjustable LED or IR illumination for high-contrast imaging |
| Measurement Interface | Rotary encoder / optical / ultrasonic length sensor |
| Defect Detection Algorithm | CNN / YOLO-based AI vision model (customizable per industry) |
| Communication Interfaces | RS232, UART, Ethernet (optional), Wi-Fi 802.11 b/g/n, BLE 5.0 |
| Display Options | 2×16 Character LCD / Optional 3.5″ Color TFT Touch Screen |
| Data Storage | On-board EEPROM / SD Card / Cloud (MQTT / HTTP) |
| Supported Protocols | MQTT, HTTP, TCP/IP, Modbus (optional) |
| Power Supply | 5 V DC / 2 A (max) |
| Operating Temperature | –10 °C to +70 °C (Industrial Grade) |
| Enclosure | ABS / Metal IP54 Protection |
| Mounting | Panel / Machine / Wall |
| Dimensions | 110 mm × 75 mm × 35 mm |
| Firmware Update | OTA (Over-the-Air) via Wi-Fi |
| Compliance | CE / ROHS / IEC 60950 (Design Compliance) |
Ordering Information
| Model | Description |
|---|---|
| SmartEdge-01 | Standard Model – Measurement and defect logging with encoder interface |
| SmartEdge-02 | Standard Model + AI Vision for real-time defect classification |
| SmartEdge-03 | AI Vision + TFT Touch Display + Local Buffer + Battery Backup (up to 24 hrs) |
| SmartVision-Jetson | Jetson Nano-based AI Processing Unit – for advanced industrial image processing and deep learning applications |
| SmartVision-Lite | Compact version – Measurement only, no AI vision engine |
Applications
- Continuous roll or sheet material measurement (fabric, plastic film, paper, metal foil, etc.)
- Electronic assembly inspection – solder joint detection, missing component analysis, PCB quality control
- High-speed surface inspection for industrial and packaging lines
- Real-time AI defect detection and classification
- Predictive maintenance using multi-sensor fusion (vision + encoder + vibration + temperature)
- Integration with MES / ERP for digital traceability and production analytics
- Custom AI model deployment for specialized industrial requirements